Main Types Of Jacketed Valves

By Matthew Patterson


Insulators employed in the covering of processing components are referred to as jacket. There exist many components of such nature, including valves, pipes, accessories, pumps and filters. Jackets have one main function, that is, provision of insulation against heat loss. The item being jacketed is wrapped in the cover by using ropes to join the cover together. As long as the item is being used, the setup is retained intact.

There are several different products that are thermal-jacketed and used in factories. The jacketed valves find use in both organic and inorganic chemical processors. Pharmaceutical plants, polymer producers, food processors and petroleum plants are among the industries that use products that are jacketed. Jackets are categorized under three broad categories which are standard, swaged, and hybrid systems.

Among the most regularly utilized jacketing systems are the standard jacketing. These systems are preferred since uniform heat application is allowed for by covering pipes and valves from the flange. The core is the name used when referring to the body of the valve or pipe. The jacket is usually welded onto the flange. This means one should use oversize valves so that bolts can be accommodated.

Swaged jacketing is not in common use. It is only used in special cases. For instance, it finds use in cases where cross-contamination needs to be prevented. One condition of using swaged jacketing systems is that temperature discontinuities at the flanges must be able to be tolerated. Usually, swaged jacketing are cheaper in comparison to standard jacketing. The reason for this is that small in-line flanges can be used with swaged jacketing to form what is called partial or capped jacketing.

Just as indicated by the name, hybrid jacketing combines swaged and standard jacketing systems. Furthermore, it additionally utilizes removal and special jacketing. Swaged jacketing may be used in straight line piping. On the flip side, standard or removable jacketing may be used on valves and fittings in order to protect vital flow areas from temperature discontinuities.

With technological improvements, one can jacket all types of valves without having any issue. Various fabric methods can be used for partial or full jacketing. In the method of standard fabrication, one can modify the valves for them to accommodate oversize flanges. Jacketing is done after the modification. One should maintain the interior tolerances of the valves after they have added jackets just as they were before they were jacketed.

There are a number of reasons that necessitate valve jacketing. The same reasons that necessitate jacketing also form the benefits of the process. To begin with, through jacketing, there is the capacity to keep processing temperatures within close tolerances. In addition, it helps achieve high heat transfer rates from heating mediums to processes. Lastly, jacketing makes it possible to undertake unit construction.

There are also a few disadvantages that are associated with jacketing. Some of them include relatively long component deliveries and presence of limited options of components that are jacketed. In addition to that, there are no fabrication standards in the industry. Major inconsistencies have been caused in components and products produced due to lack of industry-wide standards.




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